Heat Exchanger Service Agreement

An independent service programme specifically for steam and hot water heat exchange packages

For Valveforce Heat Exchanger Package customers our Service Agreement offers a high level of care which delivers many benefits:

  • Assurance that your Heat Exchanger Package is operating at optimum performance and to original design conditions, helping to maximise your process efficiency
  • A maintenance programme to ensure your Heat Exchanger Package is being regularly serviced to manufacturer's recommendations, reducing the risk of breakdowns
  • A rapid response from experienced service engineers, at minimum cost
  • The use of genuine Valveforce or OEM spares, ensuring rapid delivery of the highest quality materials
  • Predictable maintenance budget planning and forecasting
  • Minimal spares stockholding.
  • The risk of product failure is reduced by keeping your process temperatures and pressures at peak performance
  • Our service agreement ensures that you have planned your budgets which can help eliminates costly surprises
  • Components held in stock ready for site attendance and overhaul
  • On call service engineers and priority bookings
  • Reduced rates for service visits
  • Potential for yearly 24/7 emergency cover. Personalised technical support Monday to Friday
  • The option to have spares delivered to your doorstep and fitted that the day
  • A detailed review following each scheduled visit
Valveforce Service Agreement delivers regular maintenance and servicing of your Heat Exchanger Package units carried out by specialist Valveforce service engineers. Work on
6 Month visit
Work on major visit
Annual agreements typically consist of two visits per heat exchanger package unit per year
Strip control valve, clean and visually inspect valve seat and plug.
Inspection of control panel, controller, valve and actuator.
Inspection of all wiring diagrams and terminations to ensure integrity.
Integrity check all electrical connections for tightness.
Check set up of high limit temperature controller.
Replace valve stem seals (if required).
Check valve/actuator/positioners, zero and stroke and adjust if necessary
Check circulation pump is working correctly.
Ensure correct operation of piston actuated valve.
Functionally test to ensure correct operation and satisfactory temperature control.
High Temperature Controls    
Inspection of control panel, controller, valve and actuator.
Inspection of all wiring diagrams and terminations to ensure integrity.
Integrity check all electrical connections for tightness.
Check set up of high limit temperature controller.
Strip control valve, clean and visually inspect valve seat and plug.
Optional test of high limit system to ensure correct operation.
Plate Heat Exchanger Pack    
Visually inspect PHE pack for leakage (we can fully re plate if required).
Replace plate pack, in the event of external leakage or gasket failure.
Condensate, Trapping or Pump Set    
Inspect pump/trap unit and test (6 monthly). Strip down and replace with new spares if required (once per year).
Functionally test line steam traps with leak detector.
Components    
Check all strainer screens and clean if required.
Temperature Control Check    
Ensure secondary temperature in accordance with site requirements.
Additional Work    
Test operation of the skid system to ensure overall satisfactory control.
Inspect all components of the skid system to ensure correct operation.

We support energy contractors and consultants working on renewable energy projects where they may need to partner a specialist in the steam and condensate loop. The types of projects we work on are: New Energy Centres, Energy from Waste, Waste Heat Boiler Plant, Biomass and Bio fuels, Heating and Cooling Distribution, Combined Heat and Power (CHP), Waste Water, District heating.


recycleEnvironmental Policy
Valveforce Ltd is committed to meeting the need of its customers in an environmentally sound and sustainable manner through continuous improvement in environmental performance in all our activities.

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telephone  +44(0)121 7111 908     fax  +44(0)121 7111 909    email  info@valveforce.co.uk